It is smooth, easy to clean, and does not affect the flavor, color or purity of products. The reactance may be fed through the rotameters and valve system mounted on the acrylic panel located next to the reactor. Make taiji your first choice for glass lined equipment solutions taiji is a world leader in providing highquality, costeffective glass lined equipment to. Please fill out the form below to the best of your ability. Reactor used is glass lined reactor and length is 1950mm. Advantages of glass lined reactors a reactor is essentially an industrial pressure cooker, where the contents such as pharmaceutical powders and apis are sealed and transformed, under pressure andor temperature, to a new desired substance. In last weeks blog post, we talked about some best practices for operating and maintaining your glasslined equipment, including what behaviors to avoid get up to speed and read part 1 if you havent already. Glasslined conical vacuum dryers150 ltrs to 4500 ltrs. Jun 06, 20 spark testing is an important maintenance technique used on glass lined equipment. A reactors glass lining may be eroded by abrasive solids in the reactants. Pfaudler, 20 gallon, full jacketed, glass lined reactor.
As is experience across different industries, there is tremendous potential for increasing this life up to 10 years. Two or more reactants can be introduced into the reactor via the feed ports as shown below. Mechanical properties abrasion the abrasion test is far from the actual working conditions of a glass lined reactor where the effects of the chemical attack enhance those of abrasion. Six or more layers 12 mm thickness of technical glass will be sprayed and fused under heat on any type of equipment, including reactor surface, storage tanks, receivers, agitators, heat. Whether you need a preconfigured benchtop workstation or a oneofakind custom chemical process reactor, specify chemglass to be the catalyst for your next reactor. Glass lined reactors 119 glass lined agitators 216 glass lined baffles 192 glass lined covers 207 glass lined drives 117 glass lined reactor parts 38 carbon steel reactors 1 stainless steel reactors europe less than 5000 litres 71 stainless steel reactors europe 5,00019,999 litres 20. If you have a gmm pfaudler glass lined reactor coupled with a gmm pfaudler temperature control unit, we will guarantee the thermal performance. With approximately 160 liter glass lined reactor with removable dished top and dished bottom heads. Materials between the glass lined wall and the batch 320f and 482 0f may be safely is at 356 f, the fluid introduction. One reason why our glasslined reactors are trusted by over 90% of the worlds top chemical companies is the sheer reliability of our reaction technologies. Oq of glasslined reactor oq operational qualification. A typical experiment using the glass lined reactor would be to mix two reactants and study aspects of the reaction such as residence time, ph, or conductivity.
Three types of glass lined steel reactor design ae, be, ce which can be provided with jacket or halfcoil and a wide selection of agitation solutions. The above photo shows three extraordinary reactor bodies made for a major american customer but we have also supplied glass lined reactors for up to 720 psig or others with bottom entering mixers or even side entering cooling baffles. Heat transfer in glasslined doublejacketed and halfcoil. Reactor open vessel, shape ae according to din 2863.
Professional solutions in glass lining 6 estrella ag switzerland glass lined process equipment and piping trella. Glass lined reactors ae twopart design sgl manufacture a range of glass lined reactor designs in a variety of materials, specifically stainless steel and carbon steel. Glasslined steel reactors are built on more than 50 years of tradition in engineering and design. Maintenance and repair of glasslined equipment chemical. Large selection of reglassed and glass lined reactors.
Glass vessel chemical reactors batch reactors jacketed. The glass lined reactor can be heated with steam or cooled with water. Exceeding the recommended safe temperature differential will cause thermal shock. Mechanical properties abrasion the abrasion test is far from the actual working conditions of a glasslined reactor where the effects of the chemical attack enhance those of abrasion. Design data, general dimensions of the vessels and nozzle layout are standardized.
The top countries of supplier is china, from which the percentage of glass lined reactor price supply is 100% respectively. Manufacturers of pharma glass glass lined equipment. It is used to locate defects in the glass lining of vessels and accessories, to perform routine preventive maintenance checks, to verify suspected failure, and to locate areas to be repaired. The optimix reactor is a patented design that optimizes the mixing performance of glass lined reactors by integrating three baffles on the vessel wall. Since steel and glass have different coefficients of thermal expansion, glasslining failure can result from abrupt changes in the temperature of the glass, causing small, but thick, pieces of glass to fracture off the steel substrate. Jun 16, 2016 glass lined steel reactors are built on more than 50 years of tradition in engineering and design. Reactance may be pumped into the reactor using peristaltic pumps. European design codes like ad merkblatter, stoomwezen under the pressure equipment directive ped are.
These vessels may vary in size from less than 1 litre to more than 15,000 litres. They are usually fabricated in steel, stainless steel, glass lined steel, glass or exotic alloy. In bioscience companys ph is used at various places including glass lined reactor for product efficiency. Used reactors inventory search glass lined reactors ipp. The f type glass lined reactor comes with a onepiece design that the cover and body can not be separated. The cover is fastened to the body using clamps, with gaskets between them. Glass lined reactor life posted in industrial professionals. This glasslined reactor range includes three types of reactors designs ae, be, ce ranking from 63 liters to 40,000 liters. All thaletec glass linings available glasslined reactors of thaletec offer excellent resistance to corrosion, abrasion, pressure, water vapor, thermal shock, and wear. Inplant spark testing involves a 6000volt source, either ac or dc. Sep 29, 2014 glass thickness within a vessel can vary 10 mils within a square foot. Reactor glass lined european process equipment ltd.
Liquids and solids are usually charged via connections in the. Glass lined reactor process flow diagram for snr lab glass lined reactor drawn by. Glass thickness within a vessel can vary 10 mils within a square foot. As the best equipment for hydrolysis, neutralization. A typical batch reactor consists of a storage tank with an agitator and integral heatingcooling system. We catered for these requirements when developing our glass lining technologies particularly durable. Phoenix equipment has for sale hundreds of glass lined reactors and glass lined pressure vessels. This section introduces furnaces and refractories and explains the various design and operation aspects. Advantages of glass lined reactors standard glass lining.
Generally, this pressure vessel is suitable for the small capacity chemical processing works. Digital pictures are valuable as a visual record for future reference if authorized. Capabilities to supply across the globe capabilities to supply across the globe. Open type glass lined reactors subordinate category. The optimix reactor is a patented design that optimizes the mixing performance of glasslined reactors by integrating three baffles on the vessel wall. Our ae range of reactors has a twopart construction, manufactured to exacting standards and international specifications. You will be contacted shortly with a quote for the reactor youve specified. One major cause for vessel failure is thermal shock to the glass lining. What allows glasslined steel to be used with most corrosive materials is the slow rate of reaction. Our glass lined reactor specification form was designed to give you the ability to do just that by contacting us online, in a hasslefree way.
Our controllers include delta t controls to prevent thermal shock damage to glasslining. Engineered systems corrosion resistant gmm pfaudler india. Glass lined jacketed vessels are equipped with a vent coupling at the top of the jacket shell and a drain coupling in the lower jacket expansion diaphragm near the vessel outlet. Hi, can any one suggest me what could be the test cases applicable for glasslined reactors for api facility. Steam, water and condensation drain valves steam inlet valve. Concluding the list are six remaining dos and donts that call for effective and efficient ways to safely handle glasslined vessels.
Glass lined reactors ae twopart design sgl manufacture a range of glasslined reactor designs in a variety of materials, specifically stainless steel and carbon steel. One of such measurement of ph in reactor as explained below. Glass lined vessel inspection procedure glasslined. Good documentation practice gdocp oq operational qualification anilkumar 20091031 06.
Glass lined reactors, glass lined storage tanks, pipes, valves, columns, crt gaskets and replacement parts for glass lined equipment. Technical glass or glass lining made by thaletec unites the ideal surface properties of highquality silicate glass and robustness of steel. Jul 01, 2007 what allows glasslined steel to be used with most corrosive materials is the slow rate of reaction. Buy and sell used glass lined reactors at phoenix equipment.
Maximum allowable thermal shock 3009 glass example 1 example 2 charging of the reactor when introduction of a heating or the glasslined wall or fluid in the cooling fluid into the jacket. Get certified most americans eat some kosher food every day, but chances are theyre not aware of it. However, the more precise you want your budget price to be, the more detailed the information you need to provide. Three types of glasslined steel reactor design ae, be, ce which can be provided with jacket or. All our glass lined steel reactors are in accordance with the din 286. Glasslined vessels are made by bonding a layer of glass to steel, as noted earlier.
Glasslined agitating systemsturbine, anchor, pitch blade, axial propeller, hydrofoil etc. If the product and the glasslined wall are at 170c, the. Used glass lined reactor, used reactors perry videx llc. The reactors in the ae design are characterized by a main flange gasket with the same diameter as the total reactor.
Gaskets for glasslined nozzles according to din 28148, optionally with gasket inserts made of af 2000 or graphite. The recommended practice is to connect the top vent line with a valve and vent whenever liquid is first injected into the jacket. Taiji is one of the premier glass lined steel equipment manufacturers in the world. Custom glass reactor system designs, using a combination of custom and standard components, are routinely designed in collaboration with our customers. We also help you choose the most appropriate heat transfer fluid. Our glass reactor vessels range in size from 100ml through 100 liters.
Aug 09, 2017 a typical experiment using the glass lined reactor would be to mix two reactants and study aspects of the reaction such as residence time, ph, or conductivity. The k type glass lined reactor is a reactor designed with separable cover and body. Equipped with bolt down dome top, 1 4 diameter sight glass, glass baffle and top mounted glass lined prop style agitation powered by a 3 hp drive. These technologies are critical to the safe containment of corrosive contents, maintaining the vessel pressure and ensuring the final batch quality. Due to that, a manhole has to be designed on the head of the reactor to make it easy for operators to enter the reactor to carry out maintenance and parts replacement. All our glass linedsteel reactors are in accordance with the din 286. Taijiusa premier glass and glass lined process equipment.
Glass lined steel is strong, capable of handling high temperatures, requires little maintenance and generally has a long life. A furnace is an equipment used to melt metals for casting or to heat materials to change their shape e. Take a walk down the aisles of any supermarket and you will see that certification appears on over 60% of americas produced foods that are certified kosher, from the coveted oreo to the thirstquenching cocacola. Current average life achieved of reactor is only about 2 years even with teflon and tantalum plugs. Gallons of product per hour depending on materials, application and machine configuration. Nevertheless, it allows a comparison between glasses, showing 3009 glass advantageously. The characteristics of our glass lining chemical resistance new products and new process techniques are creating larger areas of use and more exacting requirements for surface protection in plant engineering. A wide variety of glass lined reactor price options are available to you, there are 670 suppliers who sells glass lined reactor price on, mainly located in asia. Vessel data can be located on the nameplate or documents within the equipment file. Support structures the reactors are available with the. Locating each point on the inspection form is very important. When glass is fused to a carbon steel substrate you get a highly corrosive resistant vessel that is inert to almost any substance. Gmm pfaudler was incorporated in 1962 as gujarat machinery manufacturers gmm and listed on the bombay stock exchange.